Innovation at heights: The dream of Brăila suspended bridge made a reality!

By Valentin Sofianos

Innovation at heights: The dream of Brăila suspended bridge made a reality!

With great joy, I joined the team that wrote an impressive page in the history of construction in Romania: the realization of the metal modules for the suspension bridge over the Danube, an ambitious project carried out in the Brăila shipyard. This achievement is not only a testament to modern engineering, but also a demonstration of the vision and determination of a team of shipbuilders renowned for their precision and expertise in shipbuilding. This time, the challenge was a different dimension: the construction of massive metal modules designed to support this new symbol of Romanian infrastructure.
 
Although I was the youngest project manager in the site team, the general manager had the confidence to assign me this important project. Like her, I had faith in a young, versatile team with extraordinary technical qualities that at the end of three difficult years achieved the impossible.
 
  • We learned everything from scratch together. Together with this magnificent team, we started with small steps the epic construction of 28,000 tons of metal structure stretched over almost two kilometers. At the heart of the bridge’s construction were the metal modules, the large steel components that would form the main structure of the bridge. These modules had to be not only robust and durable, but also designed for precision on-site assembly. Our shipbuilders have taken up this challenge by applying their knowledge of steelmaking, honed over decades of shipbuilding. They built the modules in the assembly hall, where they used advanced welding techniques and state-of-the-art machinery to ensure that each part met the exacting standards required for the bridge.
  • Building the bridge modules was not without its challenges. Production colleagues had to adapt their techniques to meet the specific needs of bridge construction. Unlike ships, which must contend with the forces of water and waves, the bridge modules had to be designed to withstand the constant pressures of wind and traffic, as well as the dynamic forces exerted by the river below.
  • Transporting the modules from the shipyard to the bridge was another logistical hurdle. Given their size and weight, the modules were transported on specially designed barges on the Danube, an operation that required careful planning and execution.
For us this project illustrates how specialist skills from one industry can be effectively transferred to others, driving progress and innovation. The sailors from Brăila who built the metal modules of the bridge over the Danube have once again demonstrated their ability to face and overcome complex engineering challenges, contributing to the creation of infrastructure that will serve the community for generations to come. Their work is a testament to the versatility and adaptability of shipbuilding techniques and underscores the importance of interdisciplinary collaboration in the completion of major engineering projects.
 
  • In the end, this young team achieved a 50% reduction in module production costs and a deviation of only 17mm over a 2km build. Given that there were 86 modules in total, a deviation of only 0.19mm per module results.
 
In conclusion, the story of the Brăila suspension bridge is not just a simple construction; is a true ode to interdisciplinary collaboration and innovation, a model of determination and professionalism that will inspire generations!